Stainless Steel Wedge Wire Screen (Flat Panels)

Tianjin Jingzhou Metal Products manufactures high-quality Wedge Wire Screen Panels, also known as Wedge Wire Flat Screens. These panels are constructed using premium V-shaped stainless steel profiles fusion-welded onto robust support rods. Designed for high-load industrial screening, our flat screens offer a perfectly smooth surface and superior mechanical strength.
· Material Excellence: Available in SS 304, 316, 316L, and 904L for extreme corrosion resistance.
· Precision Gap: Minimum sieve gap of 0.02mm achieved through automated welding.
· Durability: High temperature and wear resistance for long-term use in harsh environments.
· Customization: Tailored dimensions, wire densities, and support spacing to meet specific industrial requirements.

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premium stainless steel wedge wire screen
premium stainless steel wedge wire screen
premium stainless steel wedge wire screen
premium stainless steel wedge wire screen
premium stainless steel wedge wire screen
premium stainless steel wedge wire screen
premium stainless steel wedge wire screen

Product Overview

Wedge wire screen panels are specialized industrial filtration components known for their flat, smooth surface and non-clogging characteristics. Unlike traditional woven wire mesh, these panels are manufactured by fusion-welding V-shaped profiles onto support rods using unique computer-controlled machinery. This creates a continuous slot that widens inwardly, allowing for precise screening of liquids, gases, and solid particles. Whether used for vibratory decks, drainage, or floor grates, these panels provide exceptional stability and high filtration precision.

Product Specifications

Feature Specification Details
Material Grade Stainless Steel 304, 302, 304L, 316, 316L, 904L, or as required
Filtration Rate 15μm – 800μm
Slot Size (Gap) 0.1mm – 45mm (Minimum: 0.02mm; Maximum: 20mm)
Profile Wire (mm) 2.0x3.0, 3.0x4.6, 3.0x5.0
Support Rods (mm) 3.8mm/22, 3.8mm/32, 3.8mm/48, 3.8mm/50
Support Distance 8mm – 80mm (Min: 8-10mm; Max: 75-80mm)
Height 6mm – 40mm
Outer Diameter (Stock) 25.4mm – 1200mm (For cylindrical stock processed into panels)
Max Pressure Withstand up to 6Kg/cm²
Performance Corrosion-resisting, Wear-resisting, Tear-resisting
stainless steel metal mesh conveyor belt

Key Advantages

Superior Anti-Clogging: The V-wire profile ensures only two-point contact with particles, preventing entrapment and allowing for easy cleaning.
High Structural Stiffness: The cross-sectional shape and size of the sieve and support strips are engineered to determine the overall strength, ensuring the mesh remains rigid under heavy loads.
Exceptional Precision: Automated machine tools ensure uniform pore size and high filtration precision for delicate pharmaceutical and food processing tasks.
Durable & Smooth Surface: The welding process results in a flat, smooth surface that minimizes friction and maximizes material throughput.

Industrial Applications

Heavy Industrial Application

Water Treatment: Well screens and wastewater filtration.
Mining & Minerals: Mineral processing screens and dewatering.
Oil & Gas: Sand control and downhole completion.
Food & Beverage: High-precision grading and filtration equipment.
Powder Screen Filter: High-precision grading and classification of fine powders and granules for pharmaceutical and chemical sifters.
Paper & Pulp Filtration: Efficient fiber recovery, dewatering, and pulp cleaning to ensure consistent production quality.
high precision stainless steel wedge wire

Light Industrial Application

Y Clothing Zipper Wire: Acts as the core material for high-end metal zipper teeth, ensuring smooth operation and high tensile strength with ±0.01mm precision.
Eyewear Parts: Specifically used for eyewear rim wires, the grooved profile securely locks lenses in place while providing lightweight structural stability.
Industrial & Decorative Mesh: Enhances structural locking and filtration efficiency in stainless steel wires or premium architectural decorative mesh systems.
Watch Parts: Provides micron-level precision for watchband connectors and internal support rings, ensuring a perfect fit and long-term corrosion resistance.
Headphone Parts: Used in telescopic sliders or internal frames for high-end headphones, offering smooth adjustment through precise geometry and low-friction finishes.
Jewelry & Accessories: Utilizing SS316L’s skin-friendly properties and high polishability for modern minimalist bracelets, necklaces, and functional clasps.
high precision stainless steel wedge wire

Other Application

Medical Devices: Used in surgical instrument handles and diagnostic equipment components requiring high-precision grooved fits and biocompatibility.
Electronics Parts: Acts as miniaturized structural frames or heat-dissipation tracks within precision electronic housings.
Aerospace: High-strength profiled wire for specialized fastening and reinforcement in extreme temperature and pressure environments.
Welding: Specialized grooved filler wire designed for high-precision TIG/MIG welding and automated joining processes.
Orthodontics: Medical-grade stainless steel archwires and bracket components, ensuring precise tension and patient comfort.
Spring Steel Wire: High-tensile grooved profiles used to manufacture constant-force springs and precision torsion components.
high precision stainless steel wedge wire

Factory Strength

16+ Years of Expertise: Dedicated to producing stainless steel wire since 2009.
Large-Scale Production: 18,000㎡ facility with three state-of-the-art plants in Tianjin, China.
High-Tech Enterprise: Recognized as a National High-Tech Enterprise with ISO 9001 certification.
Global Reach: Products exported to Europe, America, Southeast Asia, and the Middle East.
Fast Fulfillment: Orders fulfilled swiftly with standard lead times of 7-15 days.
high precision stainless steel wedge wire
high precision stainless steel wedge wire

Quality Control

· ISO 9001 Certified: Strict adherence to international quality management systems for consistent product performance.
· High-Tech Status: Recognized as a National High-Tech Enterprise, emphasizing our precision-driven management team.
· Automated Consistency: We use computer-controlled machinery to fusion-weld triangular-section profiles, ensuring consistent slot openings (e.g., 1mm gap with 50mm support distance) across the entire panel.
high precision stainless steel wedge wire
high precision stainless steel wedge wire

Packaging & Delivery

Packaging: Wooden spools, iron spools, or customized packing for safe international transit.
Shipping: Sea freight, air freight, and express delivery available.
high precision stainless steel wedge wire

FAQ

Q: Can you provide special pricing for bulk wedge wire screen orders?
A: Yes. We offer competitive, volume-based discounts for bulk orders and custom manufacturing runs. Contact us with your specifications for a personalized quotation.
A: Absolutely. At Jingzhou Metal, we can customize the size, shape, wire profile, and weaving density to meet your exact application requirements.
A: We work with established carriers like DHL, FedEx, and UPS. Shipping costs are calculated based on order size and destination, with expedited options available for tight timelines.
A: The choice depends on the required strength and aperture ratio. Different particle sizes and separation goals require different strip back-widths; our technical team can help match them to your needs.
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