High-Precision X-Type Shaped Wire for Premium Zipper Manufacturing
The X Zipper Stop Wire from Jingzhou Metal is a specialized profile wire engineered for the production of high-end zipper upper and bottom stops. Featuring exceptional non-magnetic properties and structural durability, our X-teeth stop wire ensures secure closure and smooth operation for metal zippers.
· Models: 3#X, 4#X, 5#X Zipper Stop Wire.
· Special Materials: E200 and E300 non-magnetic stainless steel for high-end compliance.
· Precision Accuracy: Infrared-controlled forming ensures consistent dimensions for automated production.
· Superior Performance: High strength, corrosion resistance, and burr-free surface.
· Production Capacity: 1,200 tons/month ensuring stable bulk supply.
Our X-type shaped stop wire (also known as semicircular shaped upper stop wire) is designed specifically for the zipper manufacturing industry. This profiled wire undergoes a rigorous high-standard production process: melting premium raw materials, continuous casting, precision rolling, flattening, and infrared-monitored forming.
The resulting wire features a consistent “X” profile that is essential for forming the top and bottom stops of a zipper. It provides the necessary mechanical grip to prevent the slider from derailing while ensuring the aesthetic and functional longevity of the final product, even in harsh or humid environments.
Product Specifications
Zipper Model
SS304 (Dimensions mm)
E200 Non-Magnetic (mm)
E300 Non-Magnetic (mm)
3#X
5.17 × 3.17
5.17 × 3.17
5.17 × 3.17
4#X
5.77 × 4.34
5.77 × 4.34
5.77 × 4.34
5#X
6.30 × 4.61
6.30 × 4.61
6.30 × 4.61
Tolerance: ± 0.01 mm (High Precision)
Available Shapes: X-type, H-type, Semicircular, and Custom Profiles.
Material Options: SS304, E200, E300, 316, 316L, etc.
Key Advantages
Certified Non-Magnetic Performance: Our E200 and E300 grades are strictly non-magnetic, making them ideal for high-end clothing and bags that must pass sensitive security scanners or work near electronic devices.
High-Standard Production: We utilize real-time infrared monitoring to control each stage of rolling and forming, guaranteeing precise dimensions for zero-fault zipper machine operation.
Smooth & Durable: The precision cutting and flattening process ensures a burr-free surface, providing smooth operation and a premium feel.
Excellent Corrosion Resistance: High-quality stainless steel alloys prevent rusting and discoloration, maintaining the zipper’s appearance over long-term use.
Industrial Applications
Heavy Industrial Application
Water Treatment: Well screens and wastewater filtration.
Mining & Minerals: Mineral processing screens and dewatering.
Oil & Gas: Sand control and downhole completion.
Food & Beverage: High-precision grading and filtration equipment.
Powder Screen Filter: High-precision grading and classification of fine powders and granules for pharmaceutical and chemical sifters.
Paper & Pulp Filtration: Efficient fiber recovery, dewatering, and pulp cleaning to ensure consistent production quality.
Light Industrial Application
Y Clothing Zipper Wire: Acts as the core material for high-end metal zipper teeth, ensuring smooth operation and high tensile strength with ±0.01mm precision.
Eyewear Parts: Specifically used for eyewear rim wires, the grooved profile securely locks lenses in place while providing lightweight structural stability.
Industrial & Decorative Mesh: Enhances structural locking and filtration efficiency in stainless steel wires or premium architectural decorative mesh systems.
Watch Parts: Provides micron-level precision for watchband connectors and internal support rings, ensuring a perfect fit and long-term corrosion resistance.
Headphone Parts: Used in telescopic sliders or internal frames for high-end headphones, offering smooth adjustment through precise geometry and low-friction finishes.
Jewelry & Accessories: Utilizing SS316L’s skin-friendly properties and high polishability for modern minimalist bracelets, necklaces, and functional clasps.
Other Application
Medical Devices: Used in surgical instrument handles and diagnostic equipment components requiring high-precision grooved fits and biocompatibility.
Electronics Parts: Acts as miniaturized structural frames or heat-dissipation tracks within precision electronic housings.
Aerospace: High-strength profiled wire for specialized fastening and reinforcement in extreme temperature and pressure environments.
Welding: Specialized grooved filler wire designed for high-precision TIG/MIG welding and automated joining processes.
Orthodontics: Medical-grade stainless steel archwires and bracket components, ensuring precise tension and patient comfort.
Spring Steel Wire: High-tensile grooved profiles used to manufacture constant-force springs and precision torsion components.
Factory Strength
16+ Years of Expertise: Dedicated to producing stainless steel wire since 2009. Large-Scale Production: 18,000㎡ facility with three state-of-the-art plants in Tianjin, China. High-Tech Enterprise: Recognized as a National High-Tech Enterprise with ISO 9001 certification. Global Reach: Products exported to Europe, America, Southeast Asia, and the Middle East. Fast Fulfillment: Orders fulfilled swiftly with standard lead times of 7-15 days.
Quality Control
· Tensile Test: We verify the material’s maximum stress resistance to ensure structural integrity in delicate electronic parts. · Dimensional Inspection: Every batch undergoes rigorous measurement to guarantee precision and compatibility. · Infrared Monitoring: Real-time infrared detectors provide constant monitoring of wire diameter and profile consistency. · Mold Maintenance: In-house mold repair ensures that even complex polygonal shapes remain true to original specifications over long production runs. · Dual Verification: Combining automated precision equipment with manual expert checks for 100% reliability.
Packaging & Delivery
Packaging: Wooden spools, iron spools, or customized packing for safe international transit. Shipping: Sea freight, air freight, and express delivery available.
FAQ
Q: Why is non-magnetic stainless steel (E200/E300) important for zippers?
A: Non-magnetic zipper stops are crucial for high-end products to pass through metal detectors (like at airports) without false alarms and to avoid interference with electronic devices.
Q: Are samples available for testing on our machines?
A: We provide samples based on the customization volume. For large industrial inquiries, free samples are available to ensure the precision meets your zipper machine’s requirements.
Q: Do you offer customization for other zipper stop shapes?
A: Absolutely. Besides the X-type, we also produce H-type, semicircular, and other custom profile wires to match your specific zipper design.
Q: Can your X-type wire fit standard automated zipper machines?
A: Yes. Our 3#X, 4#X, and 5#X wires are manufactured to standard industrial specifications (e.g., 5.17×3.17mm for 3#X) to ensure seamless feeding and cutting.
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