Stainless Steel Wedge Wire Screen (Flat Panels)
Tianjin Jingzhou Metal Products manufactures high-quality Wedge Wire Screen Panels, also known as Wedge Wire…
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Product Overview
The Stainless Steel Wedge Wire Screen Basket (Johnson screen basket) is a high-performance filter insert designed for solid-liquid or gas-solid separation. By fusion-welding triangular-section profile wires onto support rods, we create a rigid, rugged structure that provides a smooth surface and high mechanical strength.
Designed for precision filtration (ranging from 15μm to 800μm), these baskets are essential in harsh working conditions. Unlike traditional mesh, the wedge-shaped slots widen inwardly, allowing particles that pass the initial opening to move freely, which facilitates efficient back-washing and maintains long-term operational efficiency.
Designed for precision filtration (ranging from 15μm to 800μm), these baskets are essential in harsh working conditions. Unlike traditional mesh, the wedge-shaped slots widen inwardly, allowing particles that pass the initial opening to move freely, which facilitates efficient back-washing and maintains long-term operational efficiency.
Product Specifications
| Technical Item | Wedge Wire Basket Specifications |
| Material Grades | SS 304, 316L, 321, Duplex Stainless Steel (2205, 2507, etc.) |
| Filtration Rate | 15 – 800 μm |
| Slot Width (Gap) | 0.1 mm – 45 mm (Precision Slot Control) |
| Outer Diameter (OD) | 25.4 mm – 1200 mm |
| Wedge Wire Sizes | 1.0 mm – 5.0 mm (Width/Height Range) |
| Support Rods | 2.0 mm – 6.0 mm (Diameter/Profile Range) |
| Height Range | 6 mm – 40 mm (Customizable) |
| Flow Direction | Standard: Out-to-In (Optimized for Drum Screens) |
| Differential Pressure | Withstand up to 6 Kg/cm² |
Key Advantages
Industrial Applications
Beer and Beverage
Grain and Food Processing
Mining Screen
Oil and Gas
Paper and Pulp Filter
Water Treatment
Factory Strength
16+ Years of Expertise: Dedicated to producing stainless steel wire since 2009.
Large-Scale Production: 18,000㎡ facility with three state-of-the-art plants in Tianjin, China.
High-Tech Enterprise: Recognized as a National High-Tech Enterprise with ISO 9001 certification.
Global Reach: Products exported to Europe, America, Southeast Asia, and the Middle East.
Fast Fulfillment: Orders fulfilled swiftly with standard lead times of 7-15 days.
Large-Scale Production: 18,000㎡ facility with three state-of-the-art plants in Tianjin, China.
High-Tech Enterprise: Recognized as a National High-Tech Enterprise with ISO 9001 certification.
Global Reach: Products exported to Europe, America, Southeast Asia, and the Middle East.
Fast Fulfillment: Orders fulfilled swiftly with standard lead times of 7-15 days.
Quality Control
· Precision Slot Measurement: Strict dimensional testing ensures effective size of media (e.g., 0.3mm-1.4mm) is perfectly maintained.
· Pressure Integrity: Every basket is verified to withstand a differential pressure of 6Kg/cm² without structure failure.
· Infrared Monitoring: Real-time production monitoring ensures minimal run-out tolerance during the winding process.
· Welding Inspection: 100% fusion-welded checks ensure the stiffness and strength of the screen mesh.
· Pressure Integrity: Every basket is verified to withstand a differential pressure of 6Kg/cm² without structure failure.
· Infrared Monitoring: Real-time production monitoring ensures minimal run-out tolerance during the winding process.
· Welding Inspection: 100% fusion-welded checks ensure the stiffness and strength of the screen mesh.
Packaging & Delivery
Packaging: Wooden spools, iron spools, or customized packing for safe international transit.
Shipping: Sea freight, air freight, and express delivery available.
Shipping: Sea freight, air freight, and express delivery available.
FAQ
Q: Why are wedge wire baskets preferred for starch and beverage filtration?
A: The smooth surface and non-clogging V-wire geometry provide a high effective open area, which maximizes throughput and reduces pressure drops in high-viscosity liquids like starch slurry or fruit juice.
Q: Can these baskets be used in centrifuges for dewatering?
A: Yes, our baskets are engineered with heavy-duty support rods (up to 5.0mm) to handle the high centrifugal forces and abrasive wear typical of mining and food dewatering centrifuges.
Q: Are the baskets easy to maintain and clean?
A: Yes, the V-shape slots facilitate efficient back-washing. Furthermore, our baskets can be supplied with polished or passivated finishes to meet strict pharmaceutical and food-grade hygiene standards.
Q: Do you produce conical-shaped wedge wire baskets?
A: Yes, we provide full customization for the basket shape, including cylindrical, conical, and rectangular configurations, to meet the specific requirements of your separation equipment.
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