Inconel Nickel Alloy Wedge Wire Screen Panels & Baskets
Heavy-duty Inconel wedge wire screen panels, curved sieve bends, and dynamic centrifuge baskets engineered for…
View Details
Product Overview
The Stainless Steel Wedge Wire Screen Basket (Johnson screen basket) is a high-performance filter insert designed for solid-liquid or gas-solid separation. By fusion-welding triangular-section profile wires onto support rods, we create a rigid, rugged structure that provides a smooth surface and high mechanical strength.
Designed for precision filtration (ranging from 15μm to 800μm), these baskets are essential in harsh working conditions. Unlike traditional mesh, the wedge-shaped slots widen inwardly, allowing particles that pass the initial opening to move freely, which facilitates efficient back-washing and maintains long-term operational efficiency.
Designed for precision filtration (ranging from 15μm to 800μm), these baskets are essential in harsh working conditions. Unlike traditional mesh, the wedge-shaped slots widen inwardly, allowing particles that pass the initial opening to move freely, which facilitates efficient back-washing and maintains long-term operational efficiency.
Product Specifications
| Technical Item | Wedge Wire Basket Specifications |
| Material Grades | SS 304, 316L, 321, Duplex Stainless Steel (2205, 2507, etc.) |
| Filtration Rate | 15 – 800 μm |
| Slot Width (Gap) | 0.1 mm – 45 mm (Precision Slot Control) |
| Outer Diameter (OD) | 25.4 mm – 1200 mm |
| Wedge Wire Sizes | 1.0 mm – 5.0 mm (Width/Height Range) |
| Support Rods | 2.0 mm – 6.0 mm (Diameter/Profile Range) |
| Height Range | 6 mm – 40 mm (Customizable) |
| Flow Direction | Standard: Out-to-In (Optimized for Drum Screens) |
| Differential Pressure | Withstand up to 6 Kg/cm² |
Key Advantages
Industrial Applications
Beer and Beverage
Grain and Food Processing
Mining Screen
Oil and Gas
Paper and Pulp Filter
Water Treatment
Factory Strength
16+ Years of Expertise: Dedicated to producing stainless steel wire since 2009.
Large-Scale Production: 18,000㎡ facility with three state-of-the-art plants in Tianjin, China.
High-Tech Enterprise: Recognized as a National High-Tech Enterprise with ISO 9001 certification.
Global Reach: Products exported to Europe, America, Southeast Asia, and the Middle East.
Fast Fulfillment: Orders fulfilled swiftly with standard lead times of 7-15 days.
Large-Scale Production: 18,000㎡ facility with three state-of-the-art plants in Tianjin, China.
High-Tech Enterprise: Recognized as a National High-Tech Enterprise with ISO 9001 certification.
Global Reach: Products exported to Europe, America, Southeast Asia, and the Middle East.
Fast Fulfillment: Orders fulfilled swiftly with standard lead times of 7-15 days.
Quality Control
· Precision Slot Measurement: Strict dimensional testing ensures effective size of media (e.g., 0.3mm-1.4mm) is perfectly maintained.
· Pressure Integrity: Every basket is verified to withstand a differential pressure of 6Kg/cm² without structure failure.
· Infrared Monitoring: Real-time production monitoring ensures minimal run-out tolerance during the winding process.
· Welding Inspection: 100% fusion-welded checks ensure the stiffness and strength of the screen mesh.
· Pressure Integrity: Every basket is verified to withstand a differential pressure of 6Kg/cm² without structure failure.
· Infrared Monitoring: Real-time production monitoring ensures minimal run-out tolerance during the winding process.
· Welding Inspection: 100% fusion-welded checks ensure the stiffness and strength of the screen mesh.
Packaging & Delivery
Packaging: Wooden spools, iron spools, or customized packing for safe international transit.
Shipping: Sea freight, air freight, and express delivery available.
Shipping: Sea freight, air freight, and express delivery available.
FAQ
Q: Why are wedge wire baskets preferred for starch and beverage filtration?
A: The smooth surface and non-clogging V-wire geometry provide a high effective open area, which maximizes throughput and reduces pressure drops in high-viscosity liquids like starch slurry or fruit juice.
Q: Can these baskets be used in centrifuges for dewatering?
A: Yes, our baskets are engineered with heavy-duty support rods (up to 5.0mm) to handle the high centrifugal forces and abrasive wear typical of mining and food dewatering centrifuges.
Q: Are the baskets easy to maintain and clean?
A: Yes, the V-shape slots facilitate efficient back-washing. Furthermore, our baskets can be supplied with polished or passivated finishes to meet strict pharmaceutical and food-grade hygiene standards.
Q: Do you produce conical-shaped wedge wire baskets?
A: Yes, we provide full customization for the basket shape, including cylindrical, conical, and rectangular configurations, to meet the specific requirements of your separation equipment.
LEARN MORE
Related Products
Customers who viewed this item also looked at these industrial solutions.
Stainless Steel Wedge Wire Screen (Flat Panels)
Tianjin Jingzhou Metal Products manufactures high-quality Wedge Wire Screen Panels, also known as Wedge Wire…
View Details
High-Efficiency Wedge Wire Curved Screen (DSM Sieve Plate)
Advanced Solid-Liquid Separation for Dewatering, Desliming & Classification The Wedge Wire Curved Screen, also known…
View Details
High-Precision Stainless Steel Wedge Wire Basket
Heavy-Duty Johnson Screen Baskets for Advanced Industrial Separation Our Wedge Wire Baskets are engineered for…
View Details