Stainless Steel Wedge Wire Screen (Flat Panels)

Tianjin Jingzhou Metal Products manufactures high-quality Wedge Wire Screen Panels, also known as Wedge Wire Flat Screens. These panels are constructed using premium V-shaped stainless steel profiles fusion-welded onto robust support rods. Designed for high-load industrial screening, our flat screens offer a perfectly smooth surface and superior mechanical strength.
· Material Excellence: Available in SS 304, 316, 316L, and 904L for extreme corrosion resistance.
· Precision Gap: Minimum sieve gap of 0.02mm achieved through automated welding.
· Durability: High temperature and wear resistance for long-term use in harsh environments.
· Customization: Tailored dimensions, wire densities, and support spacing to meet specific industrial requirements.

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High precision flat wedge wire grids for industrial dewatering and coal mining
High precision flat wedge wire grids for industrial dewatering and coal mining
Fanned arrangement of SS316L corrosion resistant wedge wire filter screen plates
Heavy duty customized stainless steel wedge wire panels stacked in different sizes=
Precision V-wire flat screen panels with uniform slot gaps for water treatment
SS304 wedge wire screen plates showing side layers and support rod thickness
Stacked flat stainless steel wedge wire screen panels for industrial filtration

Product Overview

Wedge wire screen panels are specialized industrial filtration components known for their flat, smooth surface and non-clogging characteristics. Unlike traditional woven wire mesh, these panels are manufactured by fusion-welding V-shaped profiles onto support rods using unique computer-controlled machinery. This creates a continuous slot that widens inwardly, allowing for precise screening of liquids, gases, and solid particles. Whether used for vibratory decks, drainage, or floor grates, these panels provide exceptional stability and high filtration precision.

Product Specifications

Feature Specification Details
Material Grade SS 304, 316L, 321, 904L, Duplex Stainless Steel (2205, 2507, etc.)
Filtration Rate 15μm – 800μm
Slot Size (Gap) 0.1mm – 45mm (Minimum: 0.02mm; Maximum: 20mm)
Profile Wire (mm) 1.0 mm – 5.0 mm (Width/Height Range)
Support Rods (mm) 2.0 mm – 8.0 mm (Width/Height Range)
Support Distance Minimum 0.5mm; Maximum
Height 6mm – 40mm
Outer Diameter (Stock) 25.4mm – 1200mm (For cylindrical stock processed into panels)
Max Pressure Withstand up to 6Kg/cm²
Performance Corrosion-resisting, Wear-resisting, Tear-resisting
stainless steel metal mesh conveyor belt

Key Advantages

Superior Anti-Clogging: The V-wire profile ensures only two-point contact with particles, preventing entrapment and allowing for easy cleaning.
High Structural Stiffness: The cross-sectional shape and size of the sieve and support strips are engineered to determine the overall strength, ensuring the mesh remains rigid under heavy loads.
Exceptional Precision: Automated machine tools ensure uniform pore size and high filtration precision for delicate pharmaceutical and food processing tasks.
Durable & Smooth Surface: The welding process results in a flat, smooth surface that minimizes friction and maximizes material throughput.

Industrial Applications

Beer and Beverage: High-precision wedge wire filters ensure the clarity and purity of beer, wine, and syrups by providing efficient diatomaceous earth filtration and yeast removal.
Grain and Food Processing: Versatile screening solutions for sifting, drying, and grading grains, starch, and flour while meeting strict food-grade hygiene standards.
Mining Screen: Heavy-duty wedge wire panels and baskets designed for ore classification, tailings dewatering, and coal washing under high-impact conditions.
Oil and Gas: Reliable Johnson-type screens used for downhole sand control, drilling mud filtration, and catalyst recovery in harsh petrochemical environments.
Paper and Pulp Filter: Specialized filtration elements for fiber recovery, white water recycling, and efficient wastewater treatment in paper manufacturing.
Water Treatment: Non-clogging wedge wire cylinders and panels for seawater desalination pretreatment, municipal sewage screening, and self-cleaning water filters.
stainless steel metal mesh conveyor belt
stainless steel metal mesh conveyor belt
stainless steel metal mesh conveyor belt

Beer and Beverage

Grain and Food Processing

Mining Screen

stainless steel metal mesh conveyor belt
stainless steel metal mesh conveyor belt
stainless steel metal mesh conveyor belt

Oil and Gas

Paper and Pulp Filter

Water Treatment

Factory Strength

16+ Years of Expertise: Dedicated to producing stainless steel wire since 2009.
Large-Scale Production: 18,000㎡ facility with three state-of-the-art plants in Tianjin, China.
High-Tech Enterprise: Recognized as a National High-Tech Enterprise with ISO 9001 certification.
Global Reach: Products exported to Europe, America, Southeast Asia, and the Middle East.
Fast Fulfillment: Orders fulfilled swiftly with standard lead times of 7-15 days.
high precision stainless steel wedge wire
high precision stainless steel wedge wire

Quality Control

· ISO 9001 Certified: Strict adherence to international quality management systems for consistent product performance.
· High-Tech Status: Recognized as a National High-Tech Enterprise, emphasizing our precision-driven management team.
· Automated Consistency: We use computer-controlled machinery to fusion-weld triangular-section profiles, ensuring consistent slot openings (e.g., 1mm gap with 50mm support distance) across the entire panel.
astm grade 5 titanium wire (ti 6al 4v / tc4) high strength & heat resistant alloy
astm grade 5 titanium wire (ti 6al 4v / tc4) high strength & heat resistant alloy
astm grade 5 titanium wire (ti 6al 4v / tc4) high strength & heat resistant alloy
astm grade 5 titanium wire (ti 6al 4v / tc4) high strength & heat resistant alloy

Packaging & Delivery

Packaging: Wooden spools, iron spools, or customized packing for safe international transit.
Shipping: Sea freight, air freight, and express delivery available.
high precision stainless steel wedge wire

FAQ

Q: What determines the structural stiffness of your flat screen panels?
A: The stiffness is determined by the combination of the profile wire size and the spacing/diameter of the support rods. We customize these parameters to ensure the panel stays flat under heavy vibratory loads.
A: Absolutely. Beyond industrial use, their smooth, aesthetic surface and high-load capacity (up to 6Kg/cm²) make them ideal for premium drainage covers and floor grates in civil engineering.
A: The V-shaped wire creates a slot that is narrowest at the surface and wider at the bottom. Any particle that passes the top opening will fall through freely, preventing entrapment and “blinding” of the screen.
A: Yes, we can manufacture panels with specific frame types (L-shaped, ordinary, or frameless) and dimensions up to 6000mm to perfectly fit your existing machinery or support structure.
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