Tianjin Jingzhou Metal Products offers the industry-standard Triangle Wire, also known as V-shaped Profile Wire, the essential component for high-performance Johnson screens and wedge wire filtration systems. Our triangle wire is cold-rolled to achieve a sharp apex and precise angles, ensuring superior solid-liquid separation and self-cleaning capabilities.
· Optimal Geometry: Sharp V-profile minimizes particle contact and prevents blinding.
· Micro-Precision: Dimensional tolerance strictly controlled at +/- 0.01mm.
· High Efficiency: Maximizes open area for increased flow rates and reduced pressure drop.
· Material Selection: Premium SS304, 316, and 316L for maximum lifespan in corrosive media.
Triangle Wire is the most widely utilized profile in the wedge wire industry. Its distinctive V-shaped cross-section creates an inward-widening slot when welded to support rods. This geometric design ensures that any particle small enough to pass through the surface slot will not become wedged deeper in the screen, effectively making it a “self-cleaning” filter surface. Through our proprietary precision drawing and rolling processes, Jingzhou Metal ensures a consistent sharp edge and smooth surface finish, which are critical for maintaining uniform filtration gaps as small as 0.02mm.
Product Specifications
Technical Parameter
Specification Details
Material Grade
SS304, 316, 316L, 304L (Custom Alloys Available)
Common Profiles (W x H)
1.0 x 2.0mm, 1.5 x 2.5mm, 2.2 x 3.5mm, 3.0 x 5.0mm
Apex Angle
Standard 10°, 12°, or customized per design
Dimensions Tolerance
+/- 0.01mm
Production Capacity
1,200 tons / month
Surface Finish
Bright / Matte
Delivery Form
Coils, Spools (Wooden or Steel), or Cut-to-length
Hardness
Customized (Annealed or Hard Drawn)
Key Advantages
Superior Non-Clogging: The sharp apex of the triangle profile creates a “two-point” contact that prevents impurities from getting stuck, facilitating efficient backwashing.
Precise Slot Control: Our +/- 0.01mm tolerance allows for the manufacturing of screens with ultra-fine slots, essential for micro-filtration.
Maximum Flow Area: The tapered V-shape provides the highest possible open area ratio compared to other profile wires, significantly enhancing processing capacity.
Consistent Structural Integrity: Cold-rolled to ensure uniform mechanical properties, providing stable welding points for heavy-duty screening.
Industrial Applications
Beer and Beverage: High-precision V-wire and T-wire components provide the ideal self-cleaning surface for lauter tun false bottoms and diatomaceous earth filters in brewing.
Mining Screen: Heavy-duty house-shaped and triangle wires offer superior wear resistance and high-impact structural stability for coal washing and ore dewatering.
Oil and Gas: Precision-engineered wedge wire profiles ensure efficient sand control and catalyst recovery in high-pressure downhole and refinery environments.
Paper and Pulp Filter: Non-clogging wedge wire cylinders and support rods facilitate high-efficiency fiber recovery and white water recycling in paper manufacturing.
Powder Screen Filter: Ultra-fine slot openings (down to 0.02mm) allow for the precise dry or wet classification of fine powders and chemical granules.
Water Treatment: Robust support rods and profile wires act as the backbone for intake screens and resin traps, ensuring long-term reliability in municipal filtration.
Beer and Beverage
Mining Screen
Oil and Gas
Paper and Pulp Filter
Powder Screen Filter
Water Treatment
Factory Strength
16+ Years of Expertise: Dedicated to producing stainless steel wire since 2009. Large-Scale Production: 18,000㎡ facility with three state-of-the-art plants in Tianjin, China. High-Tech Enterprise: Recognized as a National High-Tech Enterprise with ISO 9001 certification. Global Reach: Products exported to Europe, America, Southeast Asia, and the Middle East. Fast Fulfillment: Orders fulfilled swiftly with standard lead times of 7-15 days.
Quality Control
· ISO 9001 Certified: Our quality management system ensures every coil of triangle wire meets the highest industrial standards. · Dimensional Accuracy: We utilize high-resolution digital measurement systems to verify the width, height, and apex angle of every batch. · Material Integrity: Spectral analysis is performed to ensure the chemical composition of the stainless steel grade matches customer specifications.
Packaging & Delivery
Packaging: Wooden spools, iron spools, or customized packing for safe international transit. Shipping: Sea freight, air freight, and express delivery available.
FAQ
Q: What is the most common size for water well screen surface wire?
A: Typically, profiles like 2.2 x 3.5mm or 3.0 x 5.0mm are used, but we can customize the width and height to balance your required open area and burst strength.
Q: Does your triangle wire provide a completely smooth screening surface?
A: Yes. Our precision rolling ensures a smooth, bright finish that reduces friction and prevents biofilm or particle buildup on the screen surface.
Q: Can the apex angle of the triangle be adjusted?
A: Yes. While standard angles are most common, our tooling can be adjusted to produce specific angles required for unique fluid dynamic or solid separation tasks.
Q: How do you ensure the wire doesn’t twist during welding?
A: We control the internal stress of the wire during the cold-drawing process to ensure it remains straight and flat, which is critical for automated wedge wire welding machines.
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