Precision-Engineered Johnson Screens for High-Performance Filtration
The Drum Wire Screen, also known as a Stainless Steel Wedge Wire Filter Element, is a premium screening solution designed for high-intensity industrial separation. Built with a V-shaped profile wire wound around internal support rods, it ensures a non-clogging surface and exceptional mechanical strength.
· Custom Precision: Controlled slot openings from 0.02 mm to 20 mm.
· Robust Construction: Features a reinforced flange and internal support structure.
· High Pressure Resistance: Engineered to withstand differential pressure up to 6 Kg/cm².
· Superior Materials: Available in SS304, 316L, and high-corrosion resistant alloys.
· Flow Configuration: Optimized for Out-to-In flow direction (customizable).
Our Drum Wire Screen is a high-efficiency Johnson-type screen used for trapping solid particles and impurities while maintaining optimal fluid or gas flow. The unique V-shaped cross-section of the wedge wire creates continuous slots that widen inwardly, facilitating easy cleaning through back-washing and preventing particle entrapment.
Ideal for harsh working conditions, this drum screen is manufactured using automated machine tools that fusion-weld the profile wire onto support bars. Whether used in rotary drum filters or as static filter inserts, it provides a long service life and stable filtration precision for the most demanding environments.
Product Specifications
Technical Item
Drum Wire Screen Specifications
Material Grades
SS 304, 316L, 321, Duplex Stainless Steel (2205, 2507, etc.)
Filtration Rate
15 – 800 μm
Outer Diameter (OD)
25.4 mm – 1200 mm
Slot Width (Gap)
0.02 mm – 20 mm (Min 0.02 mm)
Profile Wire Sizes
1.0 mm – 5.0 mm (Width/Height Range)
Support Rod Options
2.0 mm – 6.0 mm (Diameter/Profile Range)
Support Distance
Minimum 0.5mm; Maximum
Flow Direction
Standard: Out-to-In
Pressure Withstand
Differential Pressure up to 6 Kg/cm²
Key Advantages
Controllable Filtration Precision: Customizable gap widths allow for the precise separation of specific particle sizes.
Anti-Clogging Design: The V-wire profile minimizes surface contact points, making it highly effective for filtering slurry and medicinal liquids.
High Aperture Ratio: The back width of the sieve strip is optimized to maximize the free flow area and reduce pressure drops.
Exceptional Mechanical Strength: Fusion-welded construction and internal support rods provide the stiffness required for deep well and mining applications.
Corrosion & Wear Resistance: Specialized cold-rolled stainless steel ensures durability in humid, acidic, or high-pressure environments.
Industrial Applications
Beer and Beverage: High-precision wedge wire filters ensure the clarity and purity of beer, wine, and syrups by providing efficient diatomaceous earth filtration and yeast removal.
Grain and Food Processing: Versatile screening solutions for sifting, drying, and grading grains, starch, and flour while meeting strict food-grade hygiene standards.
Mining Screen: Heavy-duty wedge wire panels and baskets designed for ore classification, tailings dewatering, and coal washing under high-impact conditions.
Oil and Gas: Reliable Johnson-type screens used for downhole sand control, drilling mud filtration, and catalyst recovery in harsh petrochemical environments.
Paper and Pulp Filter: Specialized filtration elements for fiber recovery, white water recycling, and efficient wastewater treatment in paper manufacturing.
Water Treatment: Non-clogging wedge wire cylinders and panels for seawater desalination pretreatment, municipal sewage screening, and self-cleaning water filters.
Beer and Beverage
Grain and Food Processing
Mining Screen
Oil and Gas
Paper and Pulp Filter
Water Treatment
Factory Strength
16+ Years of Expertise: Dedicated to producing stainless steel wire since 2009. Large-Scale Production: 18,000㎡ facility with three state-of-the-art plants in Tianjin, China. High-Tech Enterprise: Recognized as a National High-Tech Enterprise with ISO 9001 certification. Global Reach: Products exported to Europe, America, Southeast Asia, and the Middle East. Fast Fulfillment: Orders fulfilled swiftly with standard lead times of 7-15 days.
Quality Control
· Automated Precision Welding: Wires are continuously wound and fusion-welded by computer-controlled machinery for perfectly uniform gaps. · Dimensional Accuracy: Real-time monitoring of slot openings (e.g., 0.8-0.9mm media compatibility) to ensure target filtration rates. · Pressure Integrity: Every drum screen is tested to withstand a minimum differential pressure of 6 Kg/cm². · Surface Inspection: 100% check for a smooth, burr-free finish to facilitate efficient back-washing and flow.
Packaging & Delivery
Packaging: Wooden spools, iron spools, or customized packing for safe international transit. Shipping: Sea freight, air freight, and express delivery available.
FAQ
Q: Can these drum screens be used for high-pressure filtration?
A: Absolutely. Our drum screens are fusion-welded and reinforced with internal support rods, enabling them to withstand differential pressures up to 6 Kg/cm².
Q: Which material grade should I choose for wastewater treatment?
A: For municipal wastewater, SS304 is usually sufficient. However, for industrial sewage containing chemicals or acids, we recommend SS316L for its superior corrosion resistance.
Q: What is the maximum diameter you can produce for a rotary drum screen?
A: We can manufacture drum screens with an Outer Diameter (OD) of up to 1200 mm.
Q: Do you provide flange customization for installation?
A: Absolutely. We can design the flange and internal support structure according to your existing equipment’s specifications to ensure easy installation and maximum strength.
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